Luckily, the weather is still cooperating and staying warm enough to work.
I was able to clean up and round off the corners of the cabin tops. I was nervous about this step because there are no good instructions and I didn't know how I wanted it to look, but I cut the cleats and just started using the shinto to shape the corners. It worked great and I was happy.
Using a plane, I was able to get the sides nice and straight, except for the starboard aft corner. See later.
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Detail of the corner. It looks messy here. Sanding fixed it. |
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Again, it looks messy, but sanding cleaned it up. |
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overall view |
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The edges |
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port side with doubler |
Except the starboard side. The cabin sides were just a bit short on that side. WoodnMetalGuy
had a similar problem. I think the seats to B4 are measured a single plywood width wrong. It's about 6-9 mm I had to fix. But it's easy to recover. I did almost exactly what WoodnMetalGuy did, just put a piece of filler in there.
He had some problems with the cabin top, but my cabin top just needed a bit of filler.
I used some masking tape to make a dam in that corner and just filled the corner with fillet mix. Later I sanded it and shaped it to match the rest of the roof. Not a problem.
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Starboard side I had to add an extra filler of wood and a tape dam to fill a little bit of the roof top |
I let that glue dry and cut off the excess with a flush cut saw. It will take some extra work to get those edges smooth and fair, but it shouldn't take too long.
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Inside of starboard |
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this corner got cleaned up |
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The cabin top cleaned up |
Finally, late last night, I put on the fibreglass and wet it out. I trimmed and recoated this morning. This evening, I'll do another coat, this time with 410 and some white pigment.
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First layer of glass |
Looks like you're making good progress, Jeff. It's nice to get over the hurdle of getting the roof on!
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